Год выпуска: 2009Автор: James E. DuffyЖанр:Пособие по ремонтуИздательство: «Delmar Cengage Learning»Серия: -----ISBN: 1-4180-7353-9Формат: PDFКачество: Распознанный текст(OCR)Количество страниц: 1053Язык : АнглийскийAuto Body Repair Technoloy Пятое издание одного из самых популярных руководств по ремонту автомобильных кузовов и восстоновления лакокрасочного покрытия от James Duffy. В книге приводятся подробные описания всех этапов восстоновления кузова автомобиля после аварии, рассмотрены все стадии ремонта от первоначальной оценки повреждения до подбора красок и непосредственно покраски автомбилей.
Welcome to the rewarding world of auto body repair! Whether you simply want to make minor repairs on your own car or to become an ASE-certified collision repair technician,you will find this book a valuable resource. Auto Body Repair Technology details how to properly restore a damaged vehicle to a “like new”condition from “start to finish.”It is designed to help you work on any make and model passenger car,pickup truck,van,or sports utility vehicle (SUV).
Раздел I ИНСТРУКЦИИ Глава 1 СТОЛКНОВЕНИЕ РЕМОНТ: Введение и CAREERS3 1.1What ли столкновение Ремонт № 3 1.2Body магазин Repairs6 1.3Auto тела Careers17 Обзор Questions20 Глава 2 Транспортное машиностроение TECHNOLOGY22 2.1Body и Chassis22 2.2Vehicle Frame23 2.3Major тела Sections24 2.4Body Classifications26 2.5Auto кузовного ремонта History29 2.6Unibody Panels32 2.7Unibody Дизайн Factors36 2.8Body-over-Frame Considerations45 2.9Crash Testing47 Обзор Questions51 Глава 3 Служебная информация, технические характеристики и MEASUREMENTS54 3.1Service Information55 3.2Vehicle Identification63 3.3Using службы Information64 3.4Collision Ремонт Measurements69 Обзор Questions87 Глава 4 Ручной инструмент TECHNOLOGY89 4.1General Цель Tools89 4.2Bodyworking Tools106 4.3Body Наплавка Tools115 4.4Hand инструмент Safety118 Обзор Questions120 Глава 5 ИНСТРУМЕНТ ВЛАСТИ И ОБОРУДОВАНИЕ TECHNOLOGY122 5.1Air-Powered Tools122 5.2Electric-Powered Tools140 5.3Hydraulically Форум Магазин Equipment148 5.4Power домкраты и выпрямление Equipment148 5.5Hydraulic инструмент Care151 5.6Hydraulic Lifts151 Обзор Questions155 Глава 6 Системы сжатого воздуха TECHNOLOGY157 6.1The воздуха Compressor158 6.2Air и управления потоками Equipment162 6.3Compressor Accessories167 6.4Air системы Maintenance169 6.5Air системы Safety170 Обзор Questions172 Глава 7 Body Shop материалов и крепежа TECHNOLOGY174 7.1Refinishing Materials174 7.2Fasteners194 Обзор Questions203 vChapter8 СВАРОЧНОЕ ОБОРУДОВАНИЕ TECHNOLOGY205 8.1MIG Welding211 8.2MIG сварки Equipment214 8.3MIG операции Methods217 8.4Basic сварки Techniques224 8.5MIG сварки металлов и оцинкованной Aluminum232 8.6Testing MIG Weld234 8.7MIG Weld Defects234 8.8Flux порошковой Arc Welding234 8.9TIG Welding237 8.10Resistance пятна Welding237 8.11Other точечной сварки Functions246 8.12Stud точечной сварки для Дент Removal246 8.13Oxyacetylene Welding246 8.14Brazing252 8.15Soldering (мягкая пайка) 255 8.16Plasma Arc Cutting256 Обзор Questions260 Глава 9 МАГАЗИН ПО БЕЗОПАСНОСТИ И EFFICIENCY262 9.1Shop Accidents263 9.2Personal Safety265 9.3General Магазин безопасности Procedures274 9.4Tool и оборудование Safety276 9.5Fire Safety280 9.6Hazardous Safety283 материал 9.7Good магазин Housekeeping286 9.8Air сумка Safety287 Обзор Questions289 РАЗДЕЛ II ОЦЕНКИ Глава 10 ОЦЕНКА РЕМОНТ COSTS293 10.1The Estimate293 10.2Part Prices296 10.3Labor Costs300 10.4Refinishing Time301 10.5Estimate Total303 10.6Computer Estimating303 10.7Computer Database306 10.8Estimating Sequence309 10.9Vehicle Всего Loss315 Обзор Questions318 SECTIONIII Мелкий ремонт Глава 11 Обработки листового METAL323 11.1Automotive лист Metal324 11.2Classifying тела Damage327 11.3Analyzing листового металла Damage327 11.4Metal выпрямления Techniques329 11.5Metal уменьшается, стресс Relieving341 11.6Working алюминиевый Panels345 11.7Paintless Дент Removal346 Обзор Questions349 Глава 12 Использования тела FILLERS351 12.1Body Fillers352 12.2Applying тела Filler355 12.3Grating и шлифовальные тела Filler363 12.4Repairing поверхности краски Imperfections372 12.5Repairing ржавчины Damage375 Обзор Questions382 Глава 13 РЕМОНТ PLASTICS385 13.1Types из Plastics385 13.2Plastic Repair387 13.3Chemical-склеивания Techniques392 13.4Plastic Welding394 13.5Hot-Air Пластиковые Welding394 13.6Airless Пластиковые Welding397 13.7Ultrasonic Пластиковые Welding397 13.8Plastic сварки Procedures397 13.9Repairing Vinyl400 13.10Ultrasonic Welding401 Стад 13.11Reinforced Repair401 пластиковые Обзор Questions409 Глава 14 Капот, бампера, крыло, крышка и TRIM SERVICE411 14.1How крепятся частей Обслуживаемая 412 14.2Hood Service413 14.3Bumper Service419 14.4Fender Service422 14.5Grille Service424 14.6Deck крышки люка и Service424 14.7Truck Bed Service426 14.8Sound-мертвящей Pads427 14.9Custom тела Panels427 14.10Installing Trim тела и Moldings428 Обзор Questions433 Глава 15 Дверь, крыша, стекла SERVICE435 15.1Vehicle стекла Technology435 15.2Glass Service436 15.3Servicing Doors446 15.4Door панель (кожа) Replacement453 15.5Panel клей Technology456 15.6Door и стеклянная дверь Adjustments456 15.7Door стекла Service459 15.8Rearview Зеркало Service463 15.9Roof группы Service464 Обзор Questions465 Глава 16 САЛОНА SERVICE467 16.1Passenger отсек Assemblies467 16.2Interior Trim469 16.3Roll Bars470 16.4Seat Service470 16.5Carpeting Service472 16.6Dash группы Service474 16.7Console Service476 16.8Instrument кластера Service478 16.9Headliner Service478 16.10Locating воздуха и воды Leaks479 16.11Rattle Elimination484 Обзор Questions486 SECTIONIV важнейший орган / кадр РЕМОНТ Глава 17 BODY / повреждение рамы MEASUREMENT491 17.1Impact и его влияние на Vehicle493 17.2Visually Определение степени влияния Damage501 17.3Measurement тела Dimensions502 17.4Gauge измерения Systems503 17.5Tram Gauges503 17.6Digital Gauges509 трамвай 17.7Centering Gauges512 17.8Diagnosing Нанесенный помощью калибровочной Измерение Systems515 17.9Strut осевой Gauge518 17.10Universal измерения Systems519 17.11Computerized измерения Systems522 Обзор Questions540 Chapter18 Цельным / кадр REALIGNMENT542 18.1Realignment Basics543 18.2Unibody/Frame выпрямления Equipment549 18.3Straightening и Перестройка Techniques556 18.4Measuring Когда Pulling559 18.5Planning Pull563 18.6Making Pulls565 18.7Executing Тяговая Sequence565 18.8Stress Relieving572 Обзор Questions575 Глава 19 СВАРНЫЕ ПАНЕЛЬ REPLACEMENT579 19.1Welded Panels579 19.2Removing Структурные Panels583 19.3Preparing Панели Welding587 19.4Structural Sectioning595 19.5Sectioning стороны пользователей (Frame Rails) 608 19.6Rear воздействия Нанесенный Repair614 19.7Antirust Treatments616 19.8Replacing Панели с Adhesives616 Обзор Questions618 Chapter20 ВОССТАНОВЛЕНИЕ КОРРОЗИИ PROTECTION620 20.1What к коррозии? 620 20.2Causes для потери завода Protection623 20.3Anticorrosion Materials625 20.4Basic поверхности Preparation627 20.5Corrosion Лечение Areas631 20.6Corrosion-Protection Primers631 20.7Exposed Joints633 20.8Exposed внутренних Surfaces636 20.9Exposed Внешние Surfaces637 20.10Exterior Accessories638 20.11Acid дождь Damage638 Обзор Questions640 Раздел V Механические и электрические РЕМОНТ Chapter21 СЕРВИС шасси и колесные ALIGNMENT645 21.1Powertrain Construction646 21.2Suspension и руководящего Systems657 21.3Wheel Alignment669 21.4Brake Systems677 21.5Cooling Systems682 21.6Heater Operation687 21.7Air-Conditioning Systems688 21.8Exhaust Systems696 21.9Emission управления Systems700 21.10Hose и трубопроводов Inspection702 21.11Fuel системы Service703 Обзор Questions705 Chapter22 ЭЛЕКТРИЧЕСКИХ / ЭЛЕКТРОННЫХ Работы системы и SERVICE708 22.1Electrical Terminology708 22.2Checking Электрические Problems714 Содержание vii22.3Battery716 22.4Electrical Диагностические Equipment718 22.5Electric Components722 22.6Circuit Защитные Devices723 22.7Lighting и других электрических Circuits728 22.8Electronic системы Service736 22.9Electronic Displays736 22.10Computer Systems737 Обзор Questions744 Chapter23 УДЕРЖИВАЮЩИМИ работы системы и SERVICE746 23.1Seat пояс Systems746 23.2Seat пояс Service749 23.3Air системы сумка Operation751 23.4Servicing подушки Systems759 23.5Roll Бар Service765 Обзор Questions767 Раздел VI Лакокрасочного покрытия Chapter24 Лакокрасочного покрытия ОБОРУДОВАНИЕ TECHNOLOGY771 24.1Spray Guns772 24.2Equipment и материалов Preparation780 24.3Spray Gun Setup783 24.4Using Spray Gun788 24.5Spray Gun Maintenance792 24.6Spray Gun Troubleshooting796 24.7Other Spray Systems797 24.8Spray Booths805 24.9Spray Бут Maintenance810 24.10Drying Room813 24.11Air поставляемые Respirators815 24.12Other краски Оборудование и Tools816 Обзор Questions821 Chapter25 АВТОМОБИЛЬ подготовки поверхности и MASKING824 25.1Evaluate поверхности Condition824 25.2Paint Removal826 25.3Preparing Bare Metal829 25.4Primecoat Selection832 25.5Final Sanding837 25.6Masking844 25.7Surface Cleaning859 Обзор Questions862 Chapter26 Отделка PROCEDURES865 26.1Purpose из Refinishing866 26.2Topcoats866 26.3Primecoats869 26.4Preparing Refinish Materials870 26.5Prepainting Preparations878 26.6Applying Primecoats882 26.7Refinishing Пластиковые Parts883 26.8Flash Times885 26.9Basic Spray Coats886 26.10Methods из Refinishing891 26.11Basecoat/Clearcoat Repairs892 26.12Applying Одноступенчатый Paints898 26.13Panel Repairs898 26.14Overall Refinishing899 26.15Removal маскировки Materials900 Обзор Questions903 Chapter27 Соответствующего цвета и пользовательские PAINTING905 27.1Color Theory906 27.2Using цвет краски Directory908 27.3Matching Основные Colors910 Paint 27.4Matching Basecoat / лак Finishes915 27.5Matching три этапа Paints915 27.6Tinting920 27.7Custom Painting927 Обзор Questions932 Chapter28 PAINT ПРОБЛЕМЫ И ЗАКЛЮЧИТЕЛЬНЫЕ DETAILING934 28.1Repairing Paint Problems934 28.2Masking Problems947 28.3Final Detailing947 28.4Paint Compounding952 28.5Final Cleaning958 28.6Caring для нового Finish959 Обзор Questions960 Раздел VII ПРОФЕССИОНАЛИЗМ СТОЛКНОВЕНИЯ РЕМОНТ Chapter29 УСПЕХ И РАБОТА ASE CERTIFICATION965 29.1Career Goals965 29.2Worker Traits966 29.3Entrepreneurship967 29.4Certification Programs968 Обзор Questions971 VIII ContentsAppendix AUTO BODY SHOP УСЛОВИЯ TÉRMINOS DEL выше DECARROCERÍA 973 AppendixB Сокращения, используемые ТЕЛА Техники и ESTIMATORS1011 AppendixC DECIMAL и метрические EQUIVALENTS1013 AppendixD Вязкость ПРЕОБРАЗОВАНИЯ CHART1014 INDEX1015
SECTION IINTRODUCTION Chapter 1 COLLISION REPAIR: INTRODUCTION AND CAREERS3 1.1What Is Collision Repair?3 1.2Body Shop Repairs6 1.3Auto Body Careers17 Review Questions20 Chapter 2 VEHICLE CONSTRUCTION TECHNOLOGY22 2.1Body and Chassis22 2.2Vehicle Frame23 2.3Major Body Sections24 2.4Body Classifications26 2.5Auto Body Repair History29 2.6Unibody Panels32 2.7Unibody Design Factors36 2.8Body-Over-Frame Considerations45 2.9Crash Testing47 Review Questions51 Chapter3 SERVICE INFORMATION,SPECIFICATIONS, AND MEASUREMENTS54 3.1Service Information55 3.2Vehicle Identification63 3.3Using Service Information64 3.4Collision Repair Measurements69 Review Questions87 Chapter4 HAND TOOL TECHNOLOGY89 4.1General Purpose Tools89 4.2Bodyworking Tools106 4.3Body Surfacing Tools115 4.4Hand Tool Safety118 Review Questions120 Chapter5 POWER TOOL AND EQUIPMENT TECHNOLOGY122 5.1Air-Powered Tools122 5.2Electric-Powered Tools140 5.3Hydraulically Powered Shop Equipment148 5.4Power Jacks and Straightening Equipment148 5.5Hydraulic Tool Care151 5.6Hydraulic Lifts151 Review Questions155 Chapter 6 COMPRESSED AIR SYSTEM TECHNOLOGY157 6.1The Air Compressor158 6.2Air and Fluid Control Equipment162 6.3Compressor Accessories167 6.4Air System Maintenance169 6.5Air System Safety170 Review Questions172 Chapter7 BODY SHOP MATERIALS AND FASTENER TECHNOLOGY174 7.1Refinishing Materials174 7.2Fasteners194 Review Questions203 vChapter8 WELDING EQUIPMENT TECHNOLOGY205 8.1MIG Welding211 8.2MIG Welding Equipment214 8.3MIG Operation Methods217 8.4Basic Welding Techniques224 8.5MIG Welding Galvanized Metals and Aluminum232 8.6Testing the MIG Weld234 8.7MIG Weld Defects234 8.8Flux-Cored Arc Welding234 8.9TIG Welding237 8.10Resistance Spot Welding237 8.11Other Spot Welding Functions246 8.12Stud Spot Welding for Dent Removal246 8.13Oxyacetylene Welding246 8.14Brazing252 8.15Soldering (Soft Brazing)255 8.16Plasma Arc Cutting256 Review Questions260 Chapter 9 SHOP SAFETY AND EFFICIENCY262 9.1Shop Accidents263 9.2Personal Safety265 9.3General Shop Safety Procedures274 9.4Tool and Equipment Safety276 9.5Fire Safety280 9.6Hazardous Material Safety283 9.7Good Shop Housekeeping286 9.8Air Bag Safety287 Review Questions289 SECTION II ESTIMATING Chapter10 ESTIMATING REPAIR COSTS293 10.1The Estimate293 10.2Part Prices296 10.3Labor Costs300 10.4Refinishing Time301 10.5Estimate Total303 10.6Computer Estimating303 10.7Computer Database306 10.8Estimating Sequence309 10.9Vehicle Total Loss315 Review Questions318 SECTIONIII MINOR REPAIRS Chapter11 WORKING SHEET METAL323 11.1Automotive Sheet Metal324 11.2Classifying Body Damage327 11.3Analyzing Sheet Metal Damage327 11.4Metal Straightening Techniques329 11.5Metal Shrinking, Stress Relieving341 11.6Working Aluminum Panels345 11.7Paintless Dent Removal346 Review Questions349 Chapter12 USING BODY FILLERS351 12.1Body Fillers352 12.2Applying Body Filler355 12.3Grating and Sanding Body Filler363 12.4Repairing Paint Surface Imperfections372 12.5Repairing Rust Damage375 Review Questions382 Chapter13 REPAIRING PLASTICS385 13.1Types of Plastics385 13.2Plastic Repair387 13.3Chemical-Adhesive Bonding Techniques392 13.4Plastic Welding394 13.5Hot-Air Plastic Welding394 13.6Airless Plastic Welding397 13.7Ultrasonic Plastic Welding397 13.8Plastic Welding Procedures397 13.9Repairing Vinyl400 13.10Ultrasonic Stud Welding401 13.11Reinforced Plastic Repair401 Review Questions409 Chapter14 HOOD, BUMPER, FENDER, LID, AND TRIM SERVICE411 14.1How Are Fastened Parts Serviced 412 14.2Hood Service413 14.3Bumper Service419 14.4Fender Service422 14.5Grille Service424 14.6Deck Lid and Hatch Service424 14.7Truck Bed Service426 14.8Sound-Deadening Pads427 14.9Custom Body Panels427 14.10Installing Body Trim and Moldings428 Review Questions433 Chapter15 DOOR, ROOF, AND GLASS SERVICE435 15.1Vehicle Glass Technology435 15.2Glass Service436 15.3Servicing Doors446 15.4Door Panel (Skin) Replacement453 15.5Panel Adhesive Technology456 15.6Door and Door Glass Adjustments456 15.7Door Glass Service459 15.8Rearview Mirror Service463 15.9Roof Panel Service464 Review Questions465 Chapter 16 PASSENGER COMPARTMENT SERVICE467 16.1Passenger Compartment Assemblies467 16.2Interior Trim469 16.3Roll Bars470 16.4Seat Service470 16.5Carpeting Service472 16.6Dash Panel Service474 16.7Console Service476 16.8Instrument Cluster Service478 16.9Headliner Service478 16.10Locating Air and Water Leaks479 16.11Rattle Elimination484 Review Questions486 SECTIONIV MAJOR BODY/FRAME REPAIRS Chapter17 BODY/FRAME DAMAGE MEASUREMENT491 17.1Impact and Its Effects on a Vehicle493 17.2Visually Determining the Extent of Impact Damage501 17.3Measurement of Body Dimensions502 17.4Gauge Measuring Systems503 17.5Tram Gauges503 17.6Digital Tram Gauges509 17.7Centering Gauges512 17.8Diagnosing Damage Using Gauge Measuring Systems515 17.9Strut Centerline Gauge518 17.10Universal Measuring Systems519 17.11Computerized Measuring Systems522 Review Questions540 Chapter18 UNIBODY/FRAME REALIGNMENT542 18.1Realignment Basics543 18.2Unibody/Frame Straightening Equipment549 18.3Straightening and Realigning Techniques556 18.4Measuring When Pulling559 18.5Planning the Pull563 18.6Making Pulls565 18.7Executing a Pulling Sequence565 18.8Stress Relieving572 Review Questions575 Chapter 19 WELDED PANEL REPLACEMENT579 19.1Welded Panels579 19.2Removing Structural Panels583 19.3Preparing Panels for Welding587 19.4Structural Sectioning595 19.5Sectioning Side Members (Frame Rails)608 19.6Rear Impact Damage Repair614 19.7Antirust Treatments616 19.8Replacing Panels with Adhesives616 Review Questions618 Chapter20 RESTORING CORROSION PROTECTION620 20.1What Is Corrosion?620 20.2Causes for Loss of Factory Protection623 20.3Anticorrosion Materials625 20.4Basic Surface Preparation627 20.5Corrosion Treatment Areas631 20.6Corrosion-Protection Primers631 20.7Exposed Joints633 20.8Exposed Interior Surfaces636 20.9Exposed Exterior Surfaces637 20.10Exterior Accessories638 20.11Acid Rain Damage638 Review Questions640 SECTION V MECHANICAL AND ELECTRICAL REPAIRS Chapter21 CHASSIS SERVICE AND WHEEL ALIGNMENT645 21.1Powertrain Construction646 21.2Suspension and Steering Systems657 21.3Wheel Alignment669 21.4Brake Systems677 21.5Cooling Systems682 21.6Heater Operation687 21.7Air-Conditioning Systems688 21.8Exhaust Systems696 21.9Emission Control Systems700 21.10Hose and Tubing Inspection702 21.11Fuel System Service703 Review Questions705 Chapter22 ELECTRICAL/ELECTRONIC SYSTEM OPERATION AND SERVICE708 22.1Electrical Terminology708 22.2Checking Electrical Problems714 Contents vii22.3Battery716 22.4Electrical Diagnostic Equipment718 22.5Electric Components722 22.6Circuit Protective Devices723 22.7Lighting and Other Electrical Circuits728 22.8Electronic System Service736 22.9Electronic Displays736 22.10Computer Systems737 Review Questions744 Chapter23 RESTRAINT SYSTEM OPERATION AND SERVICE746 23.1Seat Belt Systems746 23.2Seat Belt Service749 23.3Air Bag System Operation751 23.4Servicing Air Bag Systems759 23.5Roll Bar Service765 Review Questions767 SECTION VI REFINISHING Chapter24 REFINISHING EQUIPMENT TECHNOLOGY771 24.1Spray Guns772 24.2Equipment and Material Preparation780 24.3Spray Gun Setup783 24.4Using a Spray Gun788 24.5Spray Gun Maintenance792 24.6Spray Gun Troubleshooting796 24.7Other Spray Systems797 24.8Spray Booths805 24.9Spray Booth Maintenance810 24.10Drying Room813 24.11Air-Supplied Respirators815 24.12Other Paint Shop Equipment and Tools816 Review Questions821 Chapter25 VEHICLE SURFACE PREPARATION AND MASKING824 25.1Evaluate Surface Condition824 25.2Paint Removal826 25.3Preparing Bare Metal829 25.4Primecoat Selection832 25.5Final Sanding837 25.6Masking844 25.7Surface Cleaning859 Review Questions862 Chapter26 REFINISHING PROCEDURES865 26.1Purpose of Refinishing866 26.2Topcoats866 26.3Primecoats869 26.4Preparing Refinish Materials870 26.5Prepainting Preparations878 26.6Applying Primecoats882 26.7Refinishing Plastic Parts883 26.8Flash Times885 26.9Basic Spray Coats886 26.10Methods of Refinishing891 26.11Basecoat/Clearcoat Repairs892 26.12Applying Single Stage Paints898 26.13Panel Repairs898 26.14Overall Refinishing899 26.15Removal of Masking Materials900 Review Questions903 Chapter27 COLOR MATCHING AND CUSTOM PAINTING905 27.1Color Theory906 27.2Using a Paint Color Directory908 27.3Matching Basic Paint Colors910 27.4Matching Basecoat/Clearcoat Finishes915 27.5Matching Three-Stage Paints915 27.6Tinting920 27.7Custom Painting927 Review Questions932 Chapter28 PAINT PROBLEMS AND FINAL DETAILING934 28.1Repairing Paint Problems934 28.2Masking Problems947 28.3Final Detailing947 28.4Paint Compounding952 28.5Final Cleaning958 28.6Caring for a New Finish959 Review Questions960 SECTION VII COLLISION REPAIR PROFESSIONALISM Chapter29 JOB SUCCESS AND ASE CERTIFICATION965 29.1Career Goals965 29.2Worker Traits966 29.3Entrepreneurship967 29.4Certification Programs968 Review Questions971 viii ContentsAppendix A AUTO BODY SHOP TERMS TÉRMINOS DEL TALLER DECARROCERÍA 973 AppendixB ABBREVIATIONS USED BY BODY TECHNICIANS AND ESTIMATORS1011 AppendixC DECIMAL AND METRIC EQUIVALENTS1013 AppendixD VISCOSITY CONVERSION CHART1014 INDEX1015
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