BOMBARDIER ATV BRP Outlander™ Series500/650/800/RENEGADE™ Series 500/800
Год выпуска: 2008Автор: BRPЖанр:Руководство по ремонту и техническому обслуживанию + каталогИздательство: «Midwest Manuals & Collectibles»Серия: -----ISBN: -----Формат: PDF/DjVu/(полностью распознан)+DОСКачество: Распознанный текст(OCR)Количество страниц: 485Язык : АнглийскийSAFETY NOTICE This manual has been prepared as a guide to correctly service and repair 2008 Can-Am ATVs as describe in the model list in the INTRODUCTION. This edition was primarily published to be used by mechanical technicians who are already familiar with al l service procedures relating to BRP products. Mechanical technicians should attend training courses given by B.R.P.T.I. Please note that the instructions will apply only i f proper hand tools and special service tools are used. I t is understood that this manual may be translated into another language. In the event of any discrepancy, the English version shall prevail. The content depicts parts and/or procedures applicable to the particular product at time of writing. Service and Warranty Bulletins may be published to update the content of this manual. Make sure to read and understand these. It does not include dealer modifications, whether authorized or not by BRP, after manufacturing the product. In addition, the sole purpose of the illustrations throughout the manual, is to assist identification of the general configuration of the parts. They are not to be interpreted as technical drawings or exact replicas of the parts. The use of BRP parts is most strongly recommended when considering replacement of any component. Dealer and/or distributor assistance should be sought in case of doubt. The engines and the corresponding components identified in this document should not be utilized on product(s) other than those for which i t was designed..
БЕЗОПАСНОЕ УВЕДОМЛЕНИЕ Это руководство подготовлено как справочник по правильно услуге и ремонту 2008 Can-Am ATVs как описываться в списке модели в ВВЕДЕНИИ. Это издание первоначально было опубликовано, чтобы быть использованн механическими техниками, которые уже знакомы с l услугой al процедуры иметь отношение к продуктам BRP. Механические техники должны посетить подготовку курсов данных B.R.P.T.I. Пожалуйста отметьте, что инструкции приложит только я f соответствующие инструментальные средства руки и инструментальные средства спецслужбы использованы. Я t понят, что это руководство может быть переведено на другой язык. В случае любого несоответствия, Английская версия должна преобладать. Содержимое изображает части и/или процедуры применительные к конкретному продукту в момент сочинения. Услуга и Гарантийные Бюллетени могут быть опубликованы, чтобы корректировать содержимое этого руководства. Убедитесь, чтобы читать и понимать их. Это не включает дилерские модификации, независимо разрешенные или не BRP, после производства продукта. Кроме того, единственная цель иллюстраций для всего руководства, должна помочь идентификации общей конфигурации частей. Они не должны быть интерпретированн как технические чертежи или точные копии частей. Использование частей BRP - наиболее сильно рекомендуемое рассматривая замену любого компонента. Дилерская и/или помощь распределителя должна быть поискана в случае сомнения. Двигатели и соответствующие компоненты идентифицированные в этом документе не должно использовано в продукте(продуктах) кроме для которого я t был создан.
SAFETY NOTICE VII I INTRODUCTION IX GENERAL INFORMATION IX VEHICLE INFORMATION X ENGINE EMISSIONS INFORMATION X SELF-LOCKING FASTENERS PROCEDURE XI LOCTITE® APPLICATION PROCEDURE XI TIGHTENING TORQUES XIV MANUAL INFORMATION XVI 0 1 MAINTENANC E 01 - MAINTENANCE CHART 1 MAINTENANCE CHART 1 02 - PRESEASON PREPARATION 5 03 - STORAGE PROCEDURES 7 FUEL STABILIZER 7 ENGINE LUBRICATION 7 RAGS INSTALLATION 7 COOLANT DENSITY 8 DRIVE AND DRIVEN PULLEYS PROTECTION 8 VEHICLE CLEANING 8 VEHICLE PROTECTION 8 04 - SPECIAL PROCEDURES 9 TURNOVER 9 ATV IMMERSION 9 0 2 TROUBLESHOOTING 01 - TROUBLESHOOTING CHART 11 ELECTRICAL SYSTEM 11 COOLING SYSTEM 12 MAGNETO SYSTEM 13 LUBRICATION 14 CYLINDER AND HEAD 15 CRANKSHAFT 15 GEARBOX 15 COUPLING UNIT 17 CVT 17 ENGINE GENERAL 20 0 3 ENGINE AN D GEARBOX (V490/V660/V810 ) 01 - ENGINE REMOVAL AND INSTALLATION 25 GENERAL 26 PROCEDURES 26 ENGINE REMOVAL 26 ENGINE INSTALLATION 32 ENGINE MOUNT REPLACEMENT 33 02 - AIR INTAKE SYSTEM 35 GENERAL 37 PROCEDURES 37 AIR FILTER 37 AIR FILTER HOUSING 37 RESTRICTOR 39 03 - EXHAUST SYSTEM 41 GENERAL 42 PROCEDURES 42 FRONT EXHAUST PIPE 42 MUFFLER 43 "Y" EXHAUST PIPE 43 FUEL TANK PROTECTOR 44 04 - LUBRICATION SYSTEM 45 COMPONENTS 46 ENGINE LUBRICATION 47 GENERAL 48 MAINTENANCE 48 ENGINE OIL 48 INSPECTION 49 ENGINE OIL PRESSURE 49 PROCEDURES 49 OIL FILTER 49 OIL PRESSURE SWITCH (OPS) 50 ENGINE OIL PRESSURE REGULATOR 51 OIL PUMP 52 ENGINE OIL STRAINER 54 REED VALVE 54 05 - COOLING SYSTEM 55 GENERAL 58 INSPECTION 58 COOLING SYSTEM LEAK TEST 58 MAINTENANCE 59 COOLANT REPLACEMENT 59 PROCEDURES 60 THERMOSTAT 60 RADIATOR CAP 61 RADIATOR 61 COOLANT TANK 61 COOLANT TEMPERATURE SENSOR (CTS) 62 RADIATOR FAN RELAY (R1) 62 RADIATOR FAN 63 WATER PUMP HOUSING 65 WATER PUMP IMPELLER 66 WATER PUMP SHAFT AND SEALS 66 06 - MAGNETO SYSTEM 71 GENERAL 73 PROCEDURES 73 MAGNETO COVER 73 STATOR 74 ROTOR 75 SPRAG CLUTCH 76 SPRAG CLUTCH GEAR 77 STARTER DRIVE GEARS 77 07 - INTAKE MANIFOLD, CYLINDER HEAD AND CYLINDER 79 GENERAL 84 MAINTENANCE 84 VALVE ADJUSTMENT 84 INSPECTION 85 LEAK TEST 85 PROCEDURES 87 INTAKE MANIFOLD 87 VALVE COVER 88 TIMING CHAIN TENSIONER 89 CAMSHAFT TIMING GEAR 90 ROCKER ARM 92 TIMING CHAIN 93 CYLINDER HEAD 94 CAMSHAFT 95 VALVE SPRING 100 VALVE 102 VALVE GUIDE 104 CYLINDER 105 PISTON 106 PISTON RINGS 111 08 - BOTTOM END 113 GENERAL 117 PROCEDURES 117 ENGINE DRIVE SHAFT 117 PTO COVER OIL SEAL 119 PTO COVER 119 DRIVE GEARS 122 TIMING CHAIN 123 TIMING CHAIN GUIDE 124 CRANKCASE 124 CRANKSHAFT 128 09 - GEARBOX AND 4X4 COUPLING UNIT 135 GENERAL 138 MAINTENANCE 138 GEARBOX OIL CHANGE 138 PROCEDURES 139 GEARBOX POSITION INDICATOR SWITCHES 139 4WD INDICATOR SWITCH 140 OIL SEALS 140 ACTUATOR 142 OUTPUT SHAFT AND COUPLING MECHANISM 144 GEARBOX 149 10 - SHIFTER 167 GENERAL 168 PROCEDURES 168 TRANSMISSION LEVER 168 LINK ROD 169 SHIFTING PLATE 170 0 4 ENGINE MANAGEMEN T (V490/V660/V810 ) 01 - OVERVIEW 173 OPERATING PRINCIPLE 174 AIR INDUCTION 174 FUEL SYSTEM 174 ELECTRICAL SYSTEM 176 ENGINE MANAGEMENT SYSTEM 178 ELECTRONIC FUEL INJECTION 178 IGNITION 178 ENGINE MODES OF OPERATION 179 MONITORING SYSTEM 180 DIAGNOSTIC MODE 180 ENGINE MANAGEMENT SYSTEM FLOWCHART 181 02 - EMS DIAGNOSTIC 183 GENERAL 183 FAULT CODES 184 FAULT CODE TABLE 185 03 - ADJUSTMENT AND REPAIR PROCEDURES 193 GENERAL 193 FUEL SYSTEM 193 ELECTRICAL SYSTEM 194 BASIC ADJUSTMENTS 197 IDLE SPEED 197 THROTTLE CABLE 197 CLOSED THROTTLE AND IDLE ACTUATOR RESET 198 IGNITION TIMING 199 REPAIR PROCEDURES 199 MAIN RELAY (R2) 199 D1 DIODE (ECM) 199 ENGINE CONTROL MODULE (ECM) 200 FUEL INJECTOR 203 FUEL RAIL 206 THROTTLE BODY 207 THROTTLE POSITION SENSOR (TPS) 210 IDLE BYPASS VALVE (IBV) 212 CRANKSHAFT POSITION SENSOR (CPS) 214 CAMSHAFT POSITION SENSOR (CAPS) 215 MANIFOLD AIR PRESSURE AND TEMPERATURE SENSOR (MAPTS) 216 COOLANT TEMPERATURE SENSOR (CTS) 218 0 5 FUEL SYSTEM 01 - FUEL TANK AND FUEL PUMP 219 GENERAL 221 INSPECTION 221 FUEL TANK LEAK TEST 221 FUEL PRESSURE TEST 224 PROCEDURES 225 FUEL HOSE AND OETIKER CLAMPS 225 IN-LINE FUEL FILTER 225 FUEL TANK 226 FUEL PUMP 228 FUEL SYSTEM DIAGNOSTIC FLOW CHART 230 0 6 ELECTRICAL SYSTEM 01 - COMMUNICATION TOOLS AND B.U.D.S. SOFTWARE 231 COMMUNICATION TOOLS 231 MULTI-PURPOSE INTERFACE (MPI) 231 MULTI-PURPOSE INTERFACE-2 (MPI-2) 232 B.U.D.S. SOFTWARE 233 02 - IGNITION SYSTEM 235 GENERAL 235 PROCEDURES 235 IGNITION SWITCH 235 ENGINE RUN/STOP SWITCH 237 IGNITION COIL 238 SPARK PLUG 240 03 - CHARGING SYSTEM 243 GENERAL 243 PROCEDURES 244 VOLTAGE REGULATOR/RECTIFIER 244 STATOR 246 BATTERY 248 MAIN GROUND 251 04 - STARTING SYSTEM 253 GENERAL 253 PROCEDURES 254 FUSES 254 D2 DIODE (STARTER SOLENOID) 254 START BUTTON 255 STARTING SOLENOID 256 ELECTRIC STARTER 258 05 - DIGITALLY ENCODED SECURITY SYSTEM (DESS) 261 GENERAL 261 DESS KEY PROGRAMMING 261 TROUBLESHOOTING 262 06 - LIGHTS, GAUGE AND ACCESSORIES 263 GENERAL 263 PROCEDURES 264 FUSES 264 ACCESSORY RELAY (R3) 265 MULTIFUNCTION GAUGE 266 VEHICLE SPEED SENSOR (VSS) 276 FUEL LEVEL SENDER 277 MULTIFUNCTION SWITCH 277 12-VOLT AUXILIARY POWER OUTLET 279 12-VOLT POWER OUTLET 279 HEADLAMP 280 TAILLIGHT 283 WINCH 283 WINCH CONTROL SWITCH 285 D5 AND D6 DIODES (WINCH RELAY) 286 0 7 TRANSMISSIO N 01 - CONTINUOUSLY VARIABLE TRANSMISSION (CVT) 289 GENERAL 291 PROCEDURES 291 DRIVE BELT 291 DRIVE PULLEY 292 DRIVEN PULLEY 300 CVT AIR GUIDE 305 0 8 DRIVETRAIN 01 - FRONT DRIVE 307 GENERAL 309 PROCEDURES 309 TIRES AND WHEELS 309 WHEEL HUB 309 FRONT DRIVE SHAFT 310 DRIVE SHAFT BOOT 312 FRONT DIFFERENTIAL 312 FRONT PROPELLER SHAFT 316 PROPELLER SHAFT U-JOINT 317 02 - REAR DRIVE 319 GENERAL 321 PROCEDURES 321 TIRES AND WHEELS 321 WHEEL HUB 321 DIFFERENTIAL PROTECTOR 322 DRIVE SHAFT 322 DRIVE SHAFT BOOT 323 REAR PROPELLER SHAFT 323 REAR PROPELLER SHAFT U-JOINT 325 REAR DIFFERENTIAL 326 0 9 STEERING SYSTEM 01 - STEERING SYSTEM 331 GENERAL 333 PROCEDURES 333 HANDLEBAR GRIP 333 HANDLEBAR COVER 333 HANDLEBAR 333 STEERING COLUMN 334 STEERING COLUMN BEARING 335 TIE-ROD 335 KNUCKLE 336 WHEEL BEARING 338 MULTIFUNCTION SWITCH 339 THROTTLE HANDLE 339 HANDLE BRAKE 340 ADJUSTMENT 340 STEERING ALIGNMENT 340 1 0 SUSPENSION 01 - FRONT SUSPENSION 343 GENERAL 347 PROCEDURES 347 TIRES AND WHEELS 347 SHOCK ABSORBER AMD SPRING 347 LOWER SUSPENSION ARM PROTECTOR 349 LOWER SUSPENSION ARM 349 LOWER BALL JOINT 351 UPPER SUSPENSION ARM 352 UPPER SUSPENSION ARM BRACKET 353 UPPER BALL JOINT 354 02 - REAR SUSPENSION 357 GENERAL 359 PROCEDURES 359 TIRES AND WHEELS 359 REAR SHOCK 359 TORSION BAR 360 TRAILING ARM 361 TRAILING ARM BEARINGS 362 11 BRAKES 01 - FRONT AND REAR BRAKES 365 GENERAL 369 MAINTENANCE 369 BRAKE FLUID 369 PROCEDURES 371 REAR BRAKE LIGHT SWITCH 371 FRONT BRAKE LIGHT SWITCH 372 PARKING BRAKE MECHANISM 372 BRAKE LEVER 373 FRONT MASTER CYLINDER 373 REAR MASTER CYLINDER 374 CALIPER 376 BRAKE PADS 377 BRAKE DISC 379 BRAKE PEDAL 380 BRAKE HOSES 380 12 BODY/FRAME 01 - BODY 383 GENERAL 393 PROCEDURES 393 DECALS 393 SEAT 393 CENTRAL PANEL 395 DASHBOARD 396 SIDE PANEL 396 FOOTREST 397 INNER FENDER 397 HEAVY DUTY BUMPER 397 FRONT BUMPER/FRONT SKID PLATE/FRONT FASCIA 398 LUGGAGE RACK 399 FENDER 399 FENDER SUPPORT 402 02 - FRAME 403 GENERAL 405 PROCEDURES 405 FOOTREST SUPPORT 405 BATTERY SUPPORT 405 HITCH 406 RECOVERY HOOK 406 FRAME 407 1 3 TECHNICAL SPECIFICATIONS 01 - OUTLANDER SERIES 409 02 - RENEGADE MODELS 419 1 4 ELECTRICAL CONNECTOR S AN D WIRING DIAGRAMS 01 - ELECTRICAL CONNECTORS 429 DEUTSCH CONNECTORS 429 ECM CONNECTORS 430 MULTIFUNCTION SPEEDOMETER CONNECTOR 433 BATTERY AND STARTER CABLE TERMINALS 434 02 - WIRING DIAGRAMS 437 WIRING CONNECTORS CODING 437
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